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Thomas Edison: Menlo Park and the Light Bulb

An inventor (1847–1931) who made invention a team job at Menlo Park: the phonograph in 1877, then a long-lasting bulb after testing thousands of materials.

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Thomas Alva Edison (1847–1931) was born in Milan, Ohio, and grew up in Port Huron, Michigan. He had only a few months of school; his mother taught him at home. As a teenager he sold newspapers on trains and then worked as a telegraph operator, which taught him electricity. He became partly deaf young, and later said it helped him concentrate.

Key idea

Edison's biggest invention may have been the invention factory: a laboratory at Menlo Park, New Jersey (1876), with machinists, chemists and a library, where a team tested idea after idea. Its results included the phonograph (1877) and a long-lasting light bulb with a system to power it.

A first lesson

Edison's first patent, in 1869, was an electric vote recorder for lawmakers. It worked, but nobody wanted it: lawmakers liked slow voting. Edison said later that he learned to invent things people would buy.

The phonograph, 1877

Working on telegraph and telephone devices, Edison wondered whether a needle moved by the voice could scratch a groove, and the groove later move a needle to play the voice back. In late 1877 he had a machinist build a cylinder wrapped in tinfoil, with a needle on a diaphragm. He recited "Mary had a little lamb," and the machine played it back. It made him famous.

The light bulb: trying thousands of materials

Electric arc lights already lit some streets, but they were blinding and needed constant care. Many inventors had made glowing bulbs, including Joseph Swan in England. The problem was a bulb that would glow softly for hundreds of hours, cheaply, and a way to deliver power to homes. In 1878 Edison promised to solve it.

  • Why a vacuum: a hot thread glowing in air burns up, because it reacts with oxygen. With most of the air pumped out, it lasts much longer. Better vacuum pumps were a key step.
  • Why a thin, high-resistance filament: Edison planned to wire many lamps side by side (in parallel) from one supply. A thin filament with high resistance needs less current, so the copper wires could be thinner and cheaper.
  • What they tried: platinum first, which melted or cost too much; then carbon made by baking cotton thread, paper, wood and more. In October 1879 a carbonized cotton thread glowed for more than 13 hours. Carbonized cardboard did better. Then the team tested thousands of plant fibers, and in 1880 found that carbonized bamboo could last over a thousand hours.
Pick a filament material and a vacuum quality, then switch on. Watch how long it lasts. Too much air and almost anything burns out fast.

The first step is an intuition—and comes with a burst, then difficulties arise … 'Bugs' as such little faults and difficulties are called show themselves and months of anxious watching, study and labor are requisite before commercial success—or failure—is certainly reached.

Thomas Edison, Letter to Theodore Puskas, November 1878. Thomas A. Edison Papers, Rutgers University. Read it. Shortened. This letter is one of the earliest uses of "bug" for a fault in a machine.

Worked example: Hours to days

A bamboo filament lamp lasts 1,200 hours. If it burns 6 hours every night, how many nights is that?
  1. $1200 \div 6 = 200$.

Answer: 200 nights.

A system, not just a bulb

A bulb is useless without power. Edison's team designed dynamos, wiring, fuses, switches, meters and sockets. On September 4, 1882, the Pearl Street Station in Lower Manhattan began sending direct current to customers. In Britain, Edison and Swan joined their companies in 1883.

Story or history?

Some popular sayings about Edison are hard to trace, such as that he "found 10,000 ways that won't work." His team really did test thousands of materials, as the notebooks show. But be careful with famous quotations: check where they come from, the way historians do.

Timeline
WhenWhat happened
1847Born in Milan, Ohio
1863Works as a telegraph operator
1869First patent: the electric vote recorder
1876Opens the Menlo Park laboratory
1877Phonograph: "Mary had a little lamb"
1879Carbonized cotton filament glows for more than 13 hours (October)
1880Carbonized bamboo filaments last over 1,000 hours
1882Pearl Street Station powers lamps in New York
1887Moves to a larger laboratory in West Orange, New Jersey
1931Dies in West Orange, holding over a thousand U.S. patents

Worked example: Team speed

Edison said his team tested about 6,000 plant fibers. Suppose that took 100 weeks. How many fibers is that per week?
  1. $6000 \div 100 = 60$.

Answer: About 60 a week, more than 10 every working day.

What it led to

The research lab, where a team works on problems full time, became the model for companies around the world. The electric light changed when people could work and read. Edison's direct current system was soon challenged by alternating current, which brings us to Tesla.

Common mistake

Saying Edison invented the light bulb alone. Many inventors made bulbs; Edison's team made a practical, long-lasting one and the whole system to power it, while Swan in England reached a similar bulb at about the same time.

Read more: Thomas Edison, Incandescent light bulb and Phonograph.

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